VirTis Genesis Pilot Freeze Dryer

Advanced Pilot-Scale Lyophilization for R&D and Production

The VirTis Genesis Pilot Freeze Dryer delivers industrial-grade performance in a compact, pilot-scale system designed for research, pilot studies, and small-scale production. Built with the renowned quality of SP VirTis lyophilization systems, the Genesis Pilot combines flexibility, precision, and regulatory compliance to support seamless freeze-drying scale-up.

With over 100 configurable options, including manual or fully automated control systems with cGMP data monitoring and 21 CFR Part 11 compliance, the Genesis Pilot Freeze Dryer can be tailored to meet the requirements of pharmaceutical, biotechnology, and cleanroom applications. Featuring a full-color touchscreen interface and Ethernet connectivity, it ensures streamlined workflows and optimized lyophilization performance.

Key Features & Benefits

  • Highly Customizable: Choose refrigeration controls, up to six shelves, and bulk or stoppering configurations to match your application.

  • Effortless Scale-Up: Standard 4-inch vapor ports and fluid-filled shelves simulate full-scale lyophilization.

  • Precise Process Control: Accurate vacuum regulation and superior shelf temperature uniformity ensure consistent product quality.

  • Industrial-Grade Construction: Premium 316L stainless steel shelves and chambers provide chemical resistance and durability.

  • Regulatory Compliance Options: Automated controls with cGMP monitoring and 21 CFR Part 11-ready software.

  • Reduced Downtime: Front-facing vacuum pump for simplified monitoring and maintenance.

  • Fast Turnaround: Smooth-wall condenser enables rapid defrost between cycles.

  • Compact & Mobile: Free-standing design fits easily into laboratories or cleanroom environments.

Line of Sight™ Lyophilization & PAT Tools

Enhance process understanding and scalability with advanced Process Analytical Technology (PAT) tools:

  • LyoFlux® TDLAS: Accurate measurement of water vapor mass flow during freeze-drying.

  • SMART™ Freeze Dryer Technology: Real-time monitoring of resistance, heat flow, and mass transfer.

  • TEMPRIS® Wireless Sensors: Wireless temperature monitoring for improved product quality and process control.

  • ControLyo® Nucleation Technology: Controlled nucleation for consistent freezing and reproducible results.

Applications

  • Serum Bottles & Vials

  • Bulk API

  • Diagnostic Kits

  • Reagents

Industries Served

  • Pharmaceutical Manufacturing

  • Biotechnology

  • CRO/CDMO

  • Diagnostics

  • Research & Development

The VirTis Genesis Pilot Freeze Dryer is the ideal solution for laboratories and production teams seeking pilot-scale freeze drying with industrial-level precision, compliance, and scalability.

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