Scalable Lyophilization for Pilot and Small-Scale Production

The VirTis Ultra 50L & 35L Pilot-Production Freeze Dryers are engineered for pilot-scale and small-scale production lyophilization, delivering industrial-level performance in a compact, flexible design. Combining the trusted power and efficiency of VirTis freeze-drying systems with advanced customization options, the Ultra Pilot series is ideal for pharmaceutical, biotechnology, and research environments.

Available with 35L or 50L condenser capacities, the Ultra Pilot Freeze Dryer can be configured with up to 15 shelves, bulk or stoppering options, multiple control formats, and advanced temperature and vacuum sensors. Designed to optimize workflow efficiency and scalability, this system ensures precise, reproducible freeze-drying performance.

Key Features & Benefits

• Compact & Space-Saving: Free-standing mobile design maximizes valuable lab and cleanroom space.

• Highly Flexible Configuration: Customizable refrigeration systems, control packages, shelf arrangements, and condenser orientations.

• 35L or 50L Condenser Options: Select the capacity that matches your pilot or small-batch production needs.

• Efficient Operation: Smooth-wall condenser enables fast defrost cycles and reduced turnaround time.

• Simple Installation: Compatible with standard laboratory utilities for seamless setup.

• Built for Longevity: Chemical-resistant 316 stainless steel shelves with optional stoppering ram for secure vial processing.

• Advanced Controls: Available with Merlin™ or LyoS 2.0™ control systems for precise monitoring and batch consistency.

Line of Sight™ Lyophilization & PAT Tools

Enhance scale-up and process optimization with integrated Process Analytical Technology (PAT) tools:

• LyoFlux® TDLAS: Accurate measurement of water vapor mass flow during freeze-drying cycles.

• SMART™ Freeze Dryer Technology: Real-time insight into resistance, heat flow, and mass transfer.

• TEMPRIS® Wireless Sensors: Advanced wireless temperature monitoring for consistent product quality.

• ControLyo® Nucleation Technology: Controlled nucleation for improved freezing uniformity and reproducibility.

Applications

• Serum Bottles & Vials

• Bulk API

• Diagnostic Kits

• Tissue Samples

Industries Served

• Pharmaceutical

• Biotechnology

• CRO/CDMO

• Diagnostics

• Tissue Processing

• Nutraceuticals & Natural Products

The VirTis Ultra 35L & 50L Pilot-Production Freeze Dryers provide a powerful, scalable pilot freeze-drying solution for organizations that require precision, flexibility, and a seamless transition from research to small-scale production.